Plastic Rat: 3D printed, rubber band powered airplane

As kid I use to make Hangar rats, a popular rubber band power plane and fly it across badminton courts.

One thing I remember was the tedious process of cutting balsa wood into ribs and strips, then carefully covering the frame with tissue film to form the wings.

So I took a challenge, can I 3D print the whole plane so there is no repetitive effort required for cutting, pasting, waiting to dry, breaking the plane and making it again.


Current Weight

Current Weight

19.4g

TIMELINE

TIMELINE

April 2026 - Present

01 Flight video

Plastic rat V4 - Flight video

Used carbon fibre rod as fuselage to reduce the weight in V4 along with other modifications listed below.

  • Printed the wing cover with 0.08mm layer height ( minimum with 0.4mm nozzle in bambu lab). Experimented with flow rate and pattern fill to maker stronger layer at 0.08mm layer height.

  • Reduced the wing frame elements thickness to 65-70% since I figured tension from wing cover is keeping the wing structurally stable

02 PARTS

03 VERSION/ WEIGHT PROGRESSION

Version progression of Plastic rat

Below is a table and some images to show how the model was refined over the period of time

Grey boxes are marked for weight which I think I cannot reduce further

Changes in wing design over the period of time

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